Many bobblehead lovers are curious concerning how custom bobble heads is produced and why it always takes weeks to create one. At a top level, there are actually four steps involving in making a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both preparation work and final shipping. Just before into information on each step, it is actually worth mentioning that this process described is designed for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This step takes a mastery of hand sculpting skills. It is usually completed by skillful artists, who most often have many years of experience doing hand sculpting based upon provided photos or reference objects. It might take 4 to 5 hours for any very experienced artist to sculpt a 7-inch bobblehead, while for a less experienced artist it could take more than a day or two. Once the initial sculpting is completed, the individual will get the chance to review its photos. Making changes is fairly easy and quick at this stage. However, it will probably be more costly to request a difference at the later stage because the whole sculpture must be rebuilt. Therefore, a consumer should glance at the initial sculpture carefully as soon as the bobblehead maker is seeking comments. Should you be unsure, you must request more photos or request clarification. By doing that, you may spend more time upfront, but you will also minimize your opportunity of needing to have the bobblehead reworked later and achieving to cover more. Also, the consumer must be aware that the custom bobblehead doll is produced based upon submitted photos as opposed to a live person. Therefore, the expectation should be set properly with regards to the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the method in which the initial sculpture from the previous process will be utilized for a base to develop the profile and curvatures of a bobblehead’s body and head. First, a semi-liquid silicone gel will probably be applied to the top of the initial sculpture. A soft silicone coating which takes the shape of the custom sports bobbleheads will probably be formed when the gel dries. Then, a plaster coating will be applied on the outside of your silicone coating. The plaster coating will become a hardened cast right after the drying process. Subsequently, the primary sculpture will probably be taken out of the silicone coating. Once the preparation work is done, melted resin will probably be injected into the emptied silicone coating to form the bobblehead. Considering that the silicone coating is soft, the plaster cast wrapping the silicone coat will act to hold the resin inside the desired shape before it is solidified. As soon as the resin becomes solid, it will probably be taken off by opening the plaster and peeling away from the silicone coating. By now, a raw bobblehead doll has been given.
3. Polishing (anyone to three working days)
A raw bobblehead will not be prepared to be painted. It has grease on its surface that should be removed, and rough surfaces that ought to be ground smooth. Neglecting the polishing process can result in poor painting later on. Polishing a bobblehead doll also demands a decent measure of craftsmanship. Because its shape and curvature are very different from a to a different, this method still can not be standardized and automated. Together with taking out the grease and smoothing the outer lining, refining the raw bobblehead details manually can be necessary. As a result of tolerances stemming from the molding process, deviation from your initial sculpting is unavoidable. The sculpting artist often must fine-tune the raw bobblehead right after the initial polishing, and also this process may need to be reiterated. When it is determined that the defects cannot be fixed, the complete raw bobblehead should be scrapped.
4. Painting (anyone to three working days)
Painting is not as simple as it looks to be. Step one is to blend base colors to make colors the consumers desire. The grade of the blended colors is essential, as it possesses a large affect on the aesthetic part of the bobblehead. Also, because every bobblehead may have its unique colors, simply making the required colors with high quality for custom wedding bobbleheads are often very time-consuming. Secondly, painting is carried out by using the painting brush manually, as a result of b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to produce different patterns on their clothing. In such cases, the painting artists will be asked to alternate different painting brushes on those tiny areas, and that is a demanding task. Once paints are put on a bobblehead doll for both its head and body, it might be assembled by using a spring with glue on ends. Obviously, while using spring is why the bobblehead doll bobble.
Hopefully, presently, whoever finishes reading the above has already established an improved understanding of the fundamental procedure for setting up a custom bobblehead doll. With a better understanding of the procedure, a consumer can better plan his or her next buying of a custom bobblehead doll.